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Toll Processing | Particle Processing Services | Elcan Industries

20 Marbledale Road
Tuckahoe, NY 10707

Local Calls
(914) 381-7500

Toll Milling and Grinding in Manufacturing

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Elcan finds screening solutions to problems that other companies cannot. Find out why we have earned the nickname, “The Screening Experts.”

Toll Milling Services in the USA - Elcan Industries

What is Toll Milling?

Toll milling, also known as toll processing or toll manufacturing, is a service where a company specializes in processing raw materials or semi-finished products for another company. It involves a business providing its milling and processing expertise to transform a client’s material into a finer form or specific composition, using its equipment to do so, and charging a fee (the “toll”) for these services. This arrangement is particularly useful for companies that require specific processing or production capabilities but do not possess the necessary equipment or expertise.

An Overview of Toll Milling

Toll milling plays a critical role in the manufacturing sector, offering specialized milling, mixing and blending, and other manufacturing processes on a client’s product, usually for a predetermined fee. This service is vital in industries that need precise particle size reduction and material processing, like in the production of automotive paints, specialty coatings, pigments, and pharmaceuticals.

The Distinct Processes: Wet and Dry Milling

Toll milling is categorized mainly into two processes: wet milling and dry milling.

  • Dry Milling: This method is simpler and less intensive, typically used when preserving separate components of the product is not required. It is less effective in achieving fine particle sizes but is suitable for products where such precision is not critical.
  • Wet Milling: A more rigorous process compared to dry milling, wet milling involves additional steps but can break down products into finer particles. This method is more energy and labor-intensive and requires sophisticated milling equipment, but the ability to produce valuable byproducts can make it more profitable.

Challenges and Solutions in Modern Toll Milling

In modern manufacturing, especially in producing fine paints, pharmaceuticals, and specialty coatings, the demand for increasingly finer particle sizes is a significant challenge. Traditional milling methods may fall short in achieving these sizes, and the installation and maintenance of high-energy media mills designed for precision milling can be costly. Even basic wet milling setups may need extra equipment like premix devices, tanks, mixers, pumps, filters, and complex electronic systems.

Advantages of Toll Milling Services

  1. Flexibility and Customization: Toll processors have various mills, mixers, and dispersion units, customizable for each specific task, providing flexibility in today’s competitive environment.
  2. Cost-Effectiveness: Toll milling eliminates the need for capital investment in expensive equipment, additional staff, and costs associated with equipment maintenance and repairs.
  3. Adaptability and Efficiency: These services can adjust production quantities to meet market demands and ensure that production meets all regulatory requirements.
  4. Expertise and Experience: Companies offering toll milling services have extensive experience in handling a variety of materials, ensuring high-quality service and product outcomes.

Toll Milling at Elcan Industries

Toll milling is an indispensable component of modern manufacturing, offering practical and efficient solutions for companies to produce high-quality, finely milled products without significant investment in specialized equipment and resources. By outsourcing to experienced toll millers, manufacturers can focus on their core competencies, driving product innovation and competitiveness in the market.

Features & Benefits

  1. Enhanced Efficiency and Yield: Utilizing advanced toll processing technology, these services offer higher yields and efficiencies compared to traditional milling methods. This means more effective processing and a better return on investment.
  2. Innovation and Market Introduction: The ability to develop and test new products without significant capital investment in equipment is a major advantage. Businesses can explore and introduce new products to the market with reduced financial risk.
  3. Streamlined Logistics: The option for direct shipping to customers helps avoid additional shipping costs. This streamlined approach enhances the efficiency of the supply chain and reduces the overall time to market.
  4. Customized Packaging Solutions: Understanding that each customer has unique needs, toll milling services offer customized packaging and labeling. This flexibility ensures that products are delivered in formats that align with specific customer specifications.
  5. Continuous Communication and Feedback: Regular updates on product performance are crucial. These services provide daily communication and reports, ensuring transparency and the ability to make timely adjustments based on product performance.
  6. Versatility in Material Handling: The capability to handle a wide range of materials in various feed states and finished packaging formats showcases the adaptability of toll milling services. Whether it’s a unique material type or a specific packaging requirement, these services are equipped to handle diverse needs.

Get in Touch

Elcan finds screening solutions to problems that other companies cannot. Find out why we have earned the nickname, “The Screening Experts.”