Electromagnetic Separators
High Powered Electromagnet
Elcan Industries’ CG Electromagnetic Separator is a state-of-the-art high powered magnetic separation solution tailored to meet the stringent requirements of contemporary industries, ranging from powdered metals and additive manufacturing to elite sectors such as Lithium Ion Battery Materials and Aerospace. Elcan’s Class II Div II & UL Rated magnetic separators are meticulously engineered to proficiently isolate particles, eliminating contaminants and guaranteeing unparalleled product purity. Inclusive of their advanced capabilities, the systems boast a compact design and are simpler to operate than traditional separation methods and other industry-standard equipment.
Different Types of Screens for Various Applications
Benefits of Using Elcan Industries’ CG Electromagnetic Separator Equipment
Configuration: Class II Div II & UL Rated
Optimized for Wet or Dry Material: The systems can reach up to 19,500 Gauss and are available to test and toll processing at Elcan’s facility in Tuckahoe, NY. The CG electromagnetic separator can process both wet and dry materials . This ensures efficient separation even in conditions where moisture might be a concern.
Effective Iron Separation: The separator is adept at making iron separations of grain sizes under 0.01mm. This is achieved by directing the magnetic flux to the center of the unit, enhancing higher flux density without any magnetic leakage. This ensures that even minute iron particles are effectively separated.
Vibration for Improved Flow Rate: The inclusion of vibration to filters ensures effective removal of iron, which in turn improves the screen flow rate. This means that the processed material flows smoothly without obstructions.
No Magnetic Leakage: The design of the CG electromagnetic separator ensures that there is no magnetic leakage. This means that the magnetic force is fully utilized for the electromagnetic separation process, ensuring maximum efficiency.
Wide Range of Products: Elcan Industries offers a variety of electromagnetic separators, including the CG and CGX models. This ensures that customers have a range of options to choose from based on their specific needs.
The magnetic flux density in the above table is the measured or analytical value measured when the coil is at room temperature.
- Magnetic flux density with no elements (maximum value).
- Maximum magnetic flux density when using a standard screen (analysis value). There is a weakness depending on the position of measurement.
- Maximum value when setting the standard screen.
Elcan Industries Electromagnet Specs
Customizable Screens to Fit your Needs
- Configuration: Class II Div II & UL Rated
- Standard Screen is a high efficiency screen that comes standard with every unit
- Honeycomb Screen for difficult to remove contaminants maximizes magnetic surface area
- Ring Screen for powders with a lower % of contaminants
- MicroPitch Screen is ideal for removing iron from anode materials
Magnetic Separator Specs
- Standard Screen: Interval 5mm, 7mm, 10mm, 12mm, 15mm, 20mm
- Honeycomb Screen: Up to 75 pcs can be set
- From 6,000 GAUSS to 19,500 GAUSS
- Interchangeable Magnetic Screens
- Low Energy Consumption
- Easily change between products
Industries
- Battery Industry: Utilized in the purification of materials used in battery production.
- Mining Industry: For the separation of valuable minerals from gangue.
- Recycling Industry: To separate ferrous materials from recycled products.
- Pharmaceuticals: Ensuring the purity of drugs by removing any metallic contaminants.
- Agriculture: Used in grain processing to remove metal debris.
- Waste Management: For the separation of ferrous materials from waste.
- Ceramics and Glass: To remove iron contaminants from raw materials.
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Our team of experts is ready to help you find solutions tailored to your specific needs.
Industries Served
Aerospace Industry
Metal Powders
Battery Materials & More...
Electromagnetic Separator
Electromagnetic Separation Equipment
Elcan Industries’ CG Electromagnetic Separator is a state-of-the-art, high-powered magnetic separation solution tailored to meet the stringent requirements of contemporary industries
State of the Art High-Powered Electromagnet
Elcan Industries’ CG Electromagnetic Separator is a state-of-the-art high powered magnetic separation solution tailored to meet the stringent requirements of contemporary industries, ranging from powdered metals and additive manufacturing to elite sectors such as Lithium Ion Battery Materials and Aerospace. Elcan’s Class II Div II & UL Rated magnetic separators are meticulously engineered to proficiently isolate particles, eliminating contaminants and guaranteeing unparalleled product purity. In addition to their advanced capabilities, the systems boast a compact design and are simpler to operate than traditional separation methods and other industry-standard equipment.
Benefits of Using Elcan Industries' CG Electromagnetic Separator Equipment
Configuration: Class II Div II & UL Rated
Optimized for Wet or Dry Material: The systems can reach up to 19,500 Gauss and are available to test and toll processing at Elcan’s facility in Tuckahoe, NY. The CG electromagnetic separator can process both wet and dry materials . This ensures efficient separation even in conditions where moisture might be a concern.
Effective Iron Separation: The separator is adept at making iron separations of grain sizes under 0.01mm. This is achieved by directing the magnetic flux to the center of the unit, enhancing higher flux density without any magnetic leakage. This ensures that even minute iron particles are effectively separated.
Vibration for Improved Flow Rate: The inclusion of vibration to filters ensures effective removal of iron, which in turn improves the screen flow rate. This means that the processed material flows smoothly without obstructions.
No Magnetic Leakage: The design of the CG electromagnetic separator ensures that there is no magnetic leakage. This means that the magnetic force is fully utilized for the electromagnetic separation process, ensuring maximum efficiency.
Wide Range of Products: Elcan Industries offers a variety of electromagnetic separators, including the CG and CGX models. This ensures that customers have a range of options to choose from based on their specific needs.
Problems with Conventional Magnetic Separation
- Weak magnetic fields miss ultrafine contamination
- Permanent magnets lose effectiveness over time
- Difficult cleaning procedures increase downtime
- Fine powders can bridge and reduce the separation efficiency
- Inconsistent contamination removal at high flow rates
Why the CG Electromagnetic Separator Is Different
- Electromagnetic fields up to 19,500 Gauss
- Optimized for ultrafine ferrous removal
- Designed for both dry and wet processing
- Removable magnetic assemblies simplify cleaning
- Built for contamination sensitive industries
Industries & Materials
- Lithium ion battery materials
- Aerospace and additive manufacturing powders
- Carbon black and pigments
- Advanced ceramics and semiconductors
- Chemical and specialty powder processing
Elcan Industries
Elcan Industries is currently the only company in the United States that offers testing on the Hi-Sifter at its state-of-the-art contract manufacturing facility in Tuckahoe, New York. Elcan encourages customers to come in and test and develop new products in Elcan’s advanced laboratory. Additionally, Elcan has several large-scale production bays for toll processing available to customers looking to screen products under the supervision of the experts. Elcan has recently added Jet Milling, Blending, Tumbler Screeners, and Air Classifying to complement their proprietary line of advanced sifting machines as well.
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Our team of experts is ready to help you find solutions tailored to your specific needs.
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