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20 Marbledale Road
Tuckahoe, NY 10707

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(914) 381-7500

Toll Processing | Particle Processing Services | Elcan Industries

20 Marbledale Road
Tuckahoe, NY 10707

Local Calls
(914) 381-7500

Lithium Iron Phosphate vs Lithium Ion

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Elcan finds screening solutions to problems that other companies cannot. Find out why we have earned the nickname, “The Screening Experts.”

Lithium Iron Phosphate vs Lithium Ion Batteries

What are the Pros & Cons?

Lithium Iron Phosphate Battery vs Lithium Ion Batteries - Elcan Industries


First off, what are LFP and Lithium-Ion batteries? An LFP battery, also known as a lithium iron phosphate battery, is a type of lithium-ion battery that uses iron phosphate as the cathode material. LFP batteries are known for their high energy density, long life, and good performance at high temperatures. They are often used in applications where long life and good performance under adverse conditions are important, such as in electric vehicles, grid energy storage systems, and portable power tools. Lithium iron phosphate (LiFePO4) and lithium-ion batteries are commonly used in electric vehicles. On the other hand, Lithium-ion batteries are a rechargeable type widely used in electric vehicles (EVs). They are preferred in EVs due to their high energy density, which allows them to store a large amount of energy in a relatively small and lightweight package. This makes them an efficient and practical choice for powering EVs, which need to be able to travel long distances on a single charge. Elcan Industries helps companies classify their battery materials through toll processing at our facilities and also sells the same equipment that we use for toll processing for our battery manufacturing customers.


Elcan Industries’ Air Classifying Lithium Iron Phosphate (LFP) battery materials on Elbow Jet Air Classifier:

Here are some key differences between the two types of batteries:

  1. Composition: LiFePO4 batteries use lithium iron phosphate as the cathode material, while lithium-ion batteries can use various cathode materials, such as cobalt oxide, manganese oxide, or nickel oxide.
  2. Energy density: Lithium-ion batteries have a higher energy density than LiFePO4 batteries, which means they can store more energy in a given volume. This makes them more suitable for use in smaller, lighter EVs.
  3. Safety: LiFePO4 batteries are generally considered safer than lithium-ion batteries, as they are less prone to overheating and catching fire.
  4. Cost: LiFePO4 batteries are typically less expensive to produce than lithium-ion batteries, but they also have a lower energy density, so more are needed to power an EV, which can offset the cost advantage.
  5. Performance: LiFePO4 and lithium-ion batteries can offer good performance in EVs, but the specific performance characteristics will depend on the particular battery design and chemistry.

Overall, the choice between LiFePO4 and lithium-ion batteries for an EV will depend on the specific requirements and priorities of the application. Factors such as energy density, cost, safety, and performance will all need to be considered.

Which of These Types of Batteries are Easier to Recycle?

Both lithium iron phosphate (LiFePO4) and lithium-ion batteries can be recycled, but recycling each type of battery is slightly different.

LiFePO4 batteries are generally considered easier to recycle than lithium-ion batteries, as the cathode material is made of iron phosphate, a stable compound that is not harmful to the environment. In addition, LiFePO4 batteries do not contain heavy metals or other toxic materials, so they are less hazardous to handle during the recycling process.

Lithium-ion batteries, on the other hand, can be more challenging to recycle due to heavy metals and other toxic materials in the cathode. In addition, the recycling process for lithium-ion batteries is more complex, as it involves breaking down the battery into its component parts and separating the cathode, anode, and electrolyte. The purity of the materials used is paramount.

One groundbreaking method for ensuring the exceptional quality of these materials is through magnetic separation. This process plays a crucial role in refining the powder used in Lithium-ion and Lithium Iron Phosphate batteries, effectively removing impurities that can compromise battery performance and longevity. At Elcan Industries, we’ve pioneered the use of an advanced 18500 GAUSS, UL RATED, Electromagnetic separator specifically designed for this purpose. Our state-of-the-art technology not only enhances the efficiency of magnetic separation but also sets new standards in the production of high-quality battery powders. Discover how our Electromagnet is revolutionizing battery manufacturing and contributing to the advancement of EV technology

Overall, both LiFePO4 and lithium-ion batteries can be recycled, but LiFePO4 batteries may be easier to recycle due to their simpler chemistry and lack of toxic materials.


Hi-Sifter Recovering Black Mass from Shredded Batteries

Toll Processing Lithium Iron Phosphate & Lithium-Ion materials:

The key is having energy on the screen in order to separate this type of material fine sizes like 10 microns. The shape of the Lithium Iron Phosphate affects the amount of energy needed to make the separation. For finer separations of Lithium Iron Phosphate down to 2 microns, the Elbow Jet Air Classifier is better suited since there are no screen openings that small. Both technologies contain no rotating parts/high-wear items, which is critical in manufacturing battery materials because this allows for zero contamination of the battery materials. If you would like to schedule a trial to run Lithium Iron Phosphate powder at our toll processing facility to see how toll sieving Lithium Iron Phosphate on the Hi-Sifter can improve your process, give us a call!
If you want to schedule a trial or have a question about our toll processing services, give us a call!

Call today to schedule your trial!

📞 914-381-7500

📞1-800-AT-ELCAN (1-800-283-5226)

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Features & Benefits

  • Quality Control Measures: This includes implementing strict quality control protocols during the manufacturing process to ensure that only high-quality cells are produced.


  • Improving Cell Design: This can be done by using better materials (this is Elcan’s strong point with our customers), optimizing the cell’s geometry, and improving the manufacturing process.


  • Temperature Control: Keeping the cells at optimal temperatures during the manufacturing process and during use can help prevent failure.


  • Proper Handling and Storage: Properly handling and storing the cells during the manufacturing process and during transport can help prevent damage that can lead to failure.


  • Regular Monitoring & Maintenance: Regularly monitoring and maintaining the cells and battery packs can help detect and address any issues before they lead to failure.


Get in Touch

Elcan finds screening solutions to problems that other companies cannot. Find out why we have earned the nickname, “The Screening Experts.”