Electromagnetic Separator for Ceramics and Glass
Electromagnetic Separator Specs
In the ceramics and glass industries, even trace amounts of iron or metallic contamination can ruin product quality, cause discoloration, and damage downstream processing equipment. Whether you’re manufacturing ceramic powders, tiles, frits, or fine glass products, maintaining material purity is essential.
Traditional magnetic separators often lack the strength or precision to remove ultra-fine ferrous particles embedded in ceramic and silica-based materials. Elcan Industries offers a high-powered electromagnetic separator, engineered to remove iron and weakly magnetic impurities from ceramics and glass powders with unmatched precision—while keeping your production line clean and efficient.
Different Types of Screens for Various Applications
Benefits of Using Elcan Industries’ Electromagnetic Separator Equipment
Configuration: Class II Div II & UL Rated
Optimized for Wet or Dry Material: The systems can reach up to 19,500 Gauss and are available to test and toll processing at Elcan’s facility in Tuckahoe, NY. The CG electromagnetic separator can process both wet and dry materials . This ensures efficient separation even in conditions where moisture might be a concern.
Effective Iron Separation: The separator is adept at making iron separations of grain sizes under 0.01mm. This is achieved by directing the magnetic flux to the center of the unit, enhancing higher flux density without any magnetic leakage. This ensures that even minute iron particles are effectively separated.
Vibration for Improved Flow Rate: The inclusion of vibration to filters ensures effective removal of iron, which in turn improves the screen flow rate. This means that the processed material flows smoothly without obstructions.
No Magnetic Leakage: The design of the CG electromagnetic separator ensures that there is no magnetic leakage. This means that the magnetic force is fully utilized for the electromagnetic separation process, ensuring maximum efficiency.
Wide Range of Products: Elcan Industries offers a variety of electromagnetic separators, including the CG and CGX models. This ensures that customers have a range of options to choose from based on their specific needs.
The magnetic flux density in the above table is the measured or analytical value measured when the coil is at room temperature.
- Magnetic flux density with no elements (maximum value).
- Maximum magnetic flux density when using a standard screen (analysis value). There is a weakness depending on the position of measurement.
- Maximum value when setting the standard screen.
Elcan Industries Electromagnet Specs
Customizable Screens to Fit your Needs
- Configuration: Class II Div II & UL Rated
- Standard Screen is a high efficiency screen that comes standard with every unit
- Honeycomb Screen for difficult to remove contaminants maximizes magnetic surface area
- Ring Screen for powders with a lower % of contaminants
- MicroPitch Screen is ideal for removing iron from anode materials
Magnetic Separator Specs
- Standard Screen: Interval 5mm, 7mm, 10mm, 12mm, 15mm, 20mm
- Honeycomb Screen: Up to 75 pcs can be set
- From 6,000 GAUSS to 19,500 GAUSS
- Interchangeable Magnetic Screens
- Low Energy Consumption
- Easily change between products
Industries
- Battery Industry: Utilized in the purification of materials used in battery production.
- Mining Industry: For the separation of valuable minerals from gangue.
- Recycling Industry: To separate ferrous materials from recycled products.
- Pharmaceuticals: Ensuring the purity of drugs by removing any metallic contaminants.
- Agriculture: Used in grain processing to remove metal debris.
- Waste Management: For the separation of ferrous materials from waste.
- Ceramics and Glass: To remove iron contaminants from raw materials.
Industries Served
Aerospace Industry
Metal Powders
Battery Materials & More...
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