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What are Zeolite Based Catalysts? Zeolite Catalysts are crystalline aluminosilicate materials used in oil refining and petrochemical production. Their high surface area and uniform pore structure make them very efficient in the catalyzing chemical reactions. Sieving Zeolite powders can be a difficult process due to their extremely fine particle size (10um-150) and their tendency to agglomerate together. When processing Zeolites for FCC, exact particle size distributions are required in order to maximize catalytic efficiency and improve reactor performance. Using a conventional or ultrasonic sieve at these fine mesh sizes can lead to rapidly blinded screen meshes and poor efficiencies due to the lack of energy on the screen surface. Furthermore, conventional screeners can be costly to replace the meshes and often require constant maintenance which reduces the uptime of the equipment.
Sieving Zeolites and zeolite based catalysts is a process that Elcan has successfully achieved at micron sizes as low as 10um. Using the vertical energy spectrum of the Hi-Sifter sieving machine, sieving zeolite becomes a seamless process. The energy spectrum of the Hi-Sifter easily breaks up any agglomerated particles while keeping them constantly elevated on the screening surface. This prevents screen mesh blinding from occurring, rather than trying to unblind a clogged mesh. The result is high operating rates and efficiencies at fine mesh sizes only previously achievable using an air classifier. Furthermore, the tensionless screen mesh of the Hi-Sifter allows for longer screen life over a conventional or ultrasonic sieving machine.